Precision High Speed machines save our customers time and money
RAM uses Cutting, stripping and terminating equipment with the latest technology. The equipment includes Amp, Komax, Schleuniger and Eubanks wire and cable processing machines, Panduit tie-wrap machines; and Amp MTA, MTE, MT and Micro Match machines.The bench terminating machines consist of Amp, Molex, JST, Elco, ETC and Berg. This extensive standard and custom made equipment and tooling line-up has been built up over almost 40 years.
High-speed automatic wire cutting and termination crimping machines offer several quality and price advantages in electronic wire harness assembly. Here are some key points:
Quality Advantages:
Accuracy and Consistency: These machines are designed to provide very precise and consistent wire cutting and termination crimping, ensuring uniformity throughout the wire harness assembly. This helps to maintain high-quality standards and reduces the chances of errors or faulty connections.
Enhanced Reliability: The automated nature of these machines eliminates human error, such as inconsistent crimps or improper wire stripping, which can lead to unreliable connections. The machines are programmed to perform tasks with a high degree of accuracy, resulting in reliable and durable wire harnesses.
Improved Efficiency: High-speed automatic machines can process a large volume of wires quickly and efficiently. They are capable of executing multiple operations simultaneously, including cutting, stripping, and crimping, which helps to streamline the assembly process. The consistent and rapid production reduces the overall time required for wire harness assembly.
Quality Control: These machines often incorporate quality control measures, such as crimp quality sensors and monitors, to detect and reject defective wires or improper terminations. This ensures that only properly processed wires are integrated into the wire harness, enhancing the overall quality and reliability of the final product.
Price Advantages:
Increased Productivity: High-speed automatic machines significantly increase the production output compared to manual labor. By automating the wire cutting and termination crimping process, manufacturers can produce a higher volume of wire harnesses in less time. This improved productivity can lead to cost savings and increased profitability.
Labor Cost Reduction: Automated machines reduce the reliance on manual labor, which can be a significant cost-saving factor. By employing fewer workers for repetitive and time-consuming tasks, companies can allocate their human resources to more skilled and value-added tasks, optimizing labor efficiency and reducing overall labor costs.
Minimized Waste: Automatic machines typically optimize material usage, reducing waste and scrap. Precise wire cutting and stripping minimize the amount of excess wire or discarded components, resulting in cost savings and a more efficient use of resources.
Long-term Investment: While high-speed automatic wire cutting and termination crimping machines may have a higher upfront cost compared to manual tools, they are often considered a worthwhile long-term investment. The increased production capacity, improved quality, and reduced labor costs over time can lead to a favorable return on investment (ROI).
In summary, high-speed automatic wire cutting and termination crimping machines offer advantages in terms of quality, productivity, efficiency, and cost savings. These machines help to ensure consistent and reliable wire harness assemblies while optimizing production processes and reducing labor costs.
Quality Advantages:
Accuracy and Consistency: These machines are designed to provide very precise and consistent wire cutting and termination crimping, ensuring uniformity throughout the wire harness assembly. This helps to maintain high-quality standards and reduces the chances of errors or faulty connections.
Enhanced Reliability: The automated nature of these machines eliminates human error, such as inconsistent crimps or improper wire stripping, which can lead to unreliable connections. The machines are programmed to perform tasks with a high degree of accuracy, resulting in reliable and durable wire harnesses.
Improved Efficiency: High-speed automatic machines can process a large volume of wires quickly and efficiently. They are capable of executing multiple operations simultaneously, including cutting, stripping, and crimping, which helps to streamline the assembly process. The consistent and rapid production reduces the overall time required for wire harness assembly.
Quality Control: These machines often incorporate quality control measures, such as crimp quality sensors and monitors, to detect and reject defective wires or improper terminations. This ensures that only properly processed wires are integrated into the wire harness, enhancing the overall quality and reliability of the final product.
Price Advantages:
Increased Productivity: High-speed automatic machines significantly increase the production output compared to manual labor. By automating the wire cutting and termination crimping process, manufacturers can produce a higher volume of wire harnesses in less time. This improved productivity can lead to cost savings and increased profitability.
Labor Cost Reduction: Automated machines reduce the reliance on manual labor, which can be a significant cost-saving factor. By employing fewer workers for repetitive and time-consuming tasks, companies can allocate their human resources to more skilled and value-added tasks, optimizing labor efficiency and reducing overall labor costs.
Minimized Waste: Automatic machines typically optimize material usage, reducing waste and scrap. Precise wire cutting and stripping minimize the amount of excess wire or discarded components, resulting in cost savings and a more efficient use of resources.
Long-term Investment: While high-speed automatic wire cutting and termination crimping machines may have a higher upfront cost compared to manual tools, they are often considered a worthwhile long-term investment. The increased production capacity, improved quality, and reduced labor costs over time can lead to a favorable return on investment (ROI).
In summary, high-speed automatic wire cutting and termination crimping machines offer advantages in terms of quality, productivity, efficiency, and cost savings. These machines help to ensure consistent and reliable wire harness assemblies while optimizing production processes and reducing labor costs.
Automated Wire and Cable Processing Machines
- Komax Gamma 255 High speed, Computerized fully automatic wire cutting/stripping and crimping machine for 14 - 36 AWG wire as short as 20mm
- Komax Gamma 263 High Speed, Computerized Fully automated lead making Machine with Crimp Quality Monitoring
- Schleuniger 9380 Ecostrip Automatic Wire cutter and stripper
- Komax Kappa 340 Powerful “cut and strip” machine for processing shielded multicore, battery, sensor, ribbon and HV cables. It has up to four blade positions and two belt drives
- Komax 36 Fully automatic cable cut and strip machine
- Komax 206 Fully automatic tubing and ribbon cable cutting machine
- Komax Mira 340 Programmable stripping machine enables automated processing of wires with an outer diameter of up to 8 mm and a strip length of 72 mm
- Carpenter Model 360 Compu-Cut© provides clean, square, and accurate cuts on a broad range of wire, cable, tubing and sleeving.
- Genesis Ink-Jet Printing Fully automatic Ink-Jet Printing machine
Semi Automatic Wire and Cable Processing Machines
- Panduit PAT1M Automatic cable tie installation systems, Automatically bundles and tie-wrap wires & cable harnesses
- Hellermann Tyton AT2000 Automatically bundles and tie-wraps wires & cable harnesses
- Reeler/ DeReeler Stations Spools/ Unspools wire/ Cable onto reels
- AMP Prefeeders Aids in feeding wire to cut strip the lead making machines
- Mechtrix Cable Prefeeders Aids in feeding cable to the lead making machines
- Auto Baggers Self-sealing bagger with hot stamping
- Marken Cable Reeler/ Cutters Measures & cuts spool cables & large wire
- Kewei HY18-45 Cable tube winding machine
Bench and Stand mounted Machines
TE G2 Presses for crimp terminating wires and cables
TE 3K Crimp Termination Machine
AMP G-Presses Used to terminate wire and cable
AMP 3K/40 Stripping Crimping Terminator Machines
AMP K-Press w/ ferrule dies Used to crimp ferrules on cable connectors
AMP ELT Press Used to terminate wire and cable
Molex 3BF Presses Used to terminate wire and cable
Molex TM40 Presses Used to terminate wire and cable
Schleuniger 2015 Strips insulation from discrete wires
Schleuniger 207 Programmable coaxial cable stripper
Schleuniger JS8100 Cable jacket stripping machine
Remarkable rotary stripper Strips coaxial cable
ETC Tape machine Used to terminate wire and cables
Hot stamp equipment Hot stamp markings onto tubing/cable/wire/connectors
Autosplice SAS/2 Splices multiple wires together
Flat cable notcher Notches .100 and .156 flat ribbon cable
Twisting machines Used to twist multiple wires together
Heat tunnel Used in the process of shrink tubing
Pneumatic Arbor presses Used in assembly procedures
Manual arbor presses Used in assembly procedures
Amp Champomator 2.5 Used to terminated SCSI & Champ connectors
Amp modular phone plug equipment Terminates modular plugs onto cables
Carpenter rotary stripping equipment Used in stripping wire and cable
Carpenter Mode 46-A Rotary arm saw
Carpenter model 47-B Flat cable stripper
Carpenter model 49-B Cuts flat cables
Connex Crimper Pneumatic crimper
EDF Adhesive application units Used in applications of adhesives
Pull Tester Used in Quality Control
SOLDER Pots (RHOS Compliant) w/ Fume extractor Used in tinning discrete wires
Fusion Ultra Violet Tunnel Ultra Violet Light curing tunnel
High Temp. Pneumatic adhesives Used in low pressure over molding
HAKKO Solder Stations (RHOS Compliant) Used in Soldering processes
Amp Power Units Used in IDC terminations
Flat cable cutter (RAM 114) Used in cutting flat cables
Blue M Controlled Temp. Oven Used in curing of adhesives
TE 3K Crimp Termination Machine
AMP G-Presses Used to terminate wire and cable
AMP 3K/40 Stripping Crimping Terminator Machines
AMP K-Press w/ ferrule dies Used to crimp ferrules on cable connectors
AMP ELT Press Used to terminate wire and cable
Molex 3BF Presses Used to terminate wire and cable
Molex TM40 Presses Used to terminate wire and cable
Schleuniger 2015 Strips insulation from discrete wires
Schleuniger 207 Programmable coaxial cable stripper
Schleuniger JS8100 Cable jacket stripping machine
Remarkable rotary stripper Strips coaxial cable
ETC Tape machine Used to terminate wire and cables
Hot stamp equipment Hot stamp markings onto tubing/cable/wire/connectors
Autosplice SAS/2 Splices multiple wires together
Flat cable notcher Notches .100 and .156 flat ribbon cable
Twisting machines Used to twist multiple wires together
Heat tunnel Used in the process of shrink tubing
Pneumatic Arbor presses Used in assembly procedures
Manual arbor presses Used in assembly procedures
Amp Champomator 2.5 Used to terminated SCSI & Champ connectors
Amp modular phone plug equipment Terminates modular plugs onto cables
Carpenter rotary stripping equipment Used in stripping wire and cable
Carpenter Mode 46-A Rotary arm saw
Carpenter model 47-B Flat cable stripper
Carpenter model 49-B Cuts flat cables
Connex Crimper Pneumatic crimper
EDF Adhesive application units Used in applications of adhesives
Pull Tester Used in Quality Control
SOLDER Pots (RHOS Compliant) w/ Fume extractor Used in tinning discrete wires
Fusion Ultra Violet Tunnel Ultra Violet Light curing tunnel
High Temp. Pneumatic adhesives Used in low pressure over molding
HAKKO Solder Stations (RHOS Compliant) Used in Soldering processes
Amp Power Units Used in IDC terminations
Flat cable cutter (RAM 114) Used in cutting flat cables
Blue M Controlled Temp. Oven Used in curing of adhesives
